Desired Candidate Profile
Education: -B.Tech/B.E. - Chemical
Designation: Shift Incharge- Production
Experience: 5 to 10 year(s) of Experience
Job Location: Gandhidham- Gujarat
Job Description
1. Hazard Identification and mitigation.
2. Action plan with timelines / suggestions to address Near miss reporting.
3. Measure effectiveness of Safety/tool box talk.
4. Accident Reporting & support to RCA.
5. Ensuring PPEs compliance of self and team.
6. Attending training and providing on job training to team.
7. Ensure plant is running as per the SOC and SOP through the DCS and field operator w.r.to production and packing plan.
8. Execution of schedule shift activities (equipment changeover, nozzle checking, mixer cleaning, chemical preparation) through field operator.
9. Ensuring process and operating condition w.r.t. to SOC to obtain the target quality w.r.to the grades through deploying and coordinating with DCS and Field operator.
10. Coordination with lab and DCS operator to ensure the timely action on abnormalities.
11. Ensure the Filling up of equipment checklist/register on routine basis.
12. Ensuring routine abnormalities are reported in SAP by the DCS and Field operator.
13. Coordination with engineering team on abnormalities for distribution of job.
14. Equipment isolation.
15. Ensuring schedule change over of equipments.
16. Compliance to schedule operation activities in shift.
17. OT reduction – target is zero OT – planning jobs on schedule and arrange deployment of workers accordingly.
18. Increase filter cloth life: Maintaining required pulsing air pressure, Delta Pressure, Module inlet pressure, ensuring zero moisture carry over with air through ensuring dryer in line.
19. Reduction in consumption of operating consumables – Ensure required nozzle pressure, smooth oil flow and nozzle checking by field operator in time.
20. Optimizing chemical consumption through stabilizing pelletizer operation to optimize molasses operation and ensuring the preparation of KNO3 and Molasses is as per the SOP/Process Specification.
21. Increase in yield – maintaining process parameter as per the SOC and taking corrective action as soon as deviation is observed.
22. Ensuring zero spillages – Ensure bag filter pressure as per the SOP.
23. Recovery and reprocessing of spillages.
24. Ensuring no parallel equipment operation.
25. Maximizing gas supply to CPP.
26. Primary responsibility for ensuring adequate and appropriate data entry in SPC module.
27. Identifying & suggesting possible solutions of operation and process bottlenecks and abnormalities.
28. Active participation in DMT.
29. Housekeeping in compliance to 5S standard. Identifying and elimination of sources for bad housekeeping, deployment and utilization of housekeeping laborers effectively for higher productivity.
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